Rockwell Automation, Inc., the world’s largest company dedicated to industrial automation and digital transformation, partnered with Tate & Lyle, a global leader in specialty ingredients for the food and beverage industry, and strengthened its position in natural and functional solutions following its acquisition of CP Kelco in November 2024. As part of this growth strategy, Tate & Lyle opened a new manufacturing facility in Matão, São Paulo, dedicated to producing NUTRAVA® Citrus Fiber, an innovative ingredient derived from orange peels that supports sustainable and clean-label food applications.
The new plant, which began operations in May 2024, represents a significant investment in advanced technology and automation. To ensure operational efficiency and seamless integration, Tate & Lyle partnered with Rockwell Automation to deliver a fully automated system that controls critical processes, from raw material handling to chemical dosing and decantation.
Integrated Automation for Industry 4.0 Readiness
Rockwell Automation provided a comprehensive solution, including electrical panels, automation software, and technical support. The project involved two key business units:
- Power Systems: Delivered transformers, medium- and low-voltage switchgear, CENTERLINE® 2500 MCCs, and supervised installation and commissioning.
- Lifecycle Services: Supplied automation panels, PLCs, remote I/O, virtualization infrastructure, and performed FAT, commissioning, and operator training.
“From the start, we knew that full automation was essential to achieve precision and efficiency,” said Ramon Ferreira, Senior Electrical and Automation Engineer at Tate & Lyle. “Rockwell Automation’s integrated approach allowed us to monitor and control every step of the process from a centralized control room, ensuring reliability and scalability.”
Driving Sustainability and Digital Transformation
The plant currently processes orange peels sourced from major juice producers, with an initial annual capacity of 3,700 tons. Future phases will expand production to 10,000 tons per year, supported by additional automation and electrical infrastructure. The facility’s Industry 4.0-ready design positions Tate & Lyle for accelerated digital transformation and enhanced energy management. This project demonstrates how advanced automation can enable sustainable growth and operational excellence, delivering innovative, natural solutions to the global food and beverage market.
